热门关键词对辊破碎机,对辊式破碎机,齿辊破碎机,齿辊式破碎机,鄂式破碎机(焊接),锤式破碎机,箱式破碎机

齿辊破碎机的中英文说明书

添加时间:2012/6/22 9:16:03 浏览次数:904
齿辊破碎机的中英文说明书

双齿辊破碎机简介及注意事项:

双齿辊破碎机适用于烧结矿、玻璃、陶瓷、硅酸盐、煤炭、水泥等行业,适于中等硬度以下脆性物料的破碎,主要用于矿石的中细碎作业。 双齿辊破碎机为双辊类型,辊面形状为粗细齿辊,齿辊适 于脆性和松软物料的粗、中碎。

Brief introduction to the double-roll crusher:

Double-Roll Crusher is situable in the industry such as sintering ore, coal, cement, silicate, glass and pottery and porcelain and situable for crushing the brittle material under medium hardness and mainly used for medium and fine crushing operation in minerals.

Double-Roll Crusher is double roll type, the shape of roll surface is large and small roll which is situable for coarse and medium crushing of brittle and mellow materials.

一、该系列对辊破碎机主要由辊轮组成、辊轮支撑轴承、压紧和调节装置以及驱动装置等部分组成。

The main parts of double –roll crusher are roller, supporting shaft, compact and adjustment device and driving device etc.

二、驱动机构是由两个电动机,通过传动到槽轮上拖动辊轮,按照相对方向运动旋转。在破碎物料时,物料从进料口通过辊轮,经碾压而破碎,破碎后的成品从底架下面排出。

The driving device is composed of two electric motor, which go to the grooved wheel through the  triangle belt and drive the roller rotating in the opposite direction. The material feed into the machine pass the inlet part and are crushed by the roller and then discharged from the bottom.

三、出料粒度的调节:两辊轮之间装有楔形或垫片调节装置,楔形装置的顶端装有调整螺栓,当调整螺栓将楔块向上拉起时,楔块将活动辊轮顶离固定轮,即两辊轮间隙变大,出料粒度变大,当楔块向 下时,活动辊轮在压紧弹簧的作用下两轮间隙变小,出料粒度变小。垫片装置是通过增减垫片的数量或厚薄来调节出料粒度大小的,当增加垫片时两辊轮间隙变大,当减少垫片时两辊轮间隙变小,出料 粒度变小。

Adjustment of the discharging grain size, what between the two rollers is the adjustment device with a wedg-shape or gasket shape,when the wedge is pulled by the adjustive screw bolt, the movable rolling is away from the fixed rolling ,so the gap  become  larger, the discharging grain size become big; when the wedge goes down, the gap becomes smaller when the movable rolling holddown the spring, and the discharging grain size become small. The pad device can adjust the discharging grain size through the number or the thickness of the pad.The gap between the rolling become large when increase the pad . otherwise, it becomes small when reduce the pad.

四、为了安全,传动部分应根据实际情况自行安装安全罩,辊式破碎机工作时要特别注意以下事项:

1、要加强给矿的除铁工作。非破碎物(钎头等物)掉入对辊间会损坏破碎机,以致造成停车事故。所以在破碎机前应安装除铁装置。

2、粘性物料容易堵塞破碎空间,在处理堵塞故障应停车处理,不可在运转中进行捅矿。

3、当处理的物料含大块较多时,要注意大块矿石容易从破碎空间挤出来,以防伤人或损坏设备。

4、辊式破碎机运转较长时间后,由于辊面的磨损较大,会引起产品粒度过细,这时要注意调整排矿口或对设备进行检修。

5、加强对设备的检查,对设备的润滑部位要按时加油,保持设备良好的润滑状态。

For safety, the protective cover of the rotation part  is set accroding to the actual situation. Several items need to be paid special attention when the roll crusher works.    1.Pay attention to deferrization ,if non-broken materials(drill bit etl) fall into the rollings, the crusher will be damaged and even stop working. So it is necessary to install the deferrization device in front of the crusher.

2.Sticky materials are prone to block the crushing cavity, so it is necessary to stop the engine when dealing with the malfunction, and never poke the mineral when the machine is still working.

3. In case of hurting people or damaging the equipment, you should take care that the large-size material might be squeezed out from the crushing cavity when processing large amounts of big-size materials.

4.after long time operation, the face of the roll might be abrasive, which will cause the granularity size to be fine. At that time, you should adjust the discharging gate or check and repair the machine.

5.Enhance the check to the equipment and add lubricant to some parts so as to maintain the machine at a good level.

五、双齿辊破碎机的安装和调整

使用单位参考本说明书所附之地基图,设计基础施工图,将机器稳固安装专门设计的基础上,为了更好地承受机器在工作时所产生的不均力,可以在底架不安放枕木木条使整台机器与枕木条贴合,并 留出出料位置。 本机器以完整的装配形式供应,但须仔细检查在运输过程中或较长时间的贮存过程中,机器有无损伤,滑动部分和有无锈蚀。确定机器完整无损后方可进行安装。机器安装,并找准水平之后,然后按图纸进行传动部分的安装,传动皮带应调整到松紧适当的位置上,压力弹簧须调到适当位置方可。 全部安装结束后还要严格地检查各紧固部分不得有松动现象。

Installation and adjustment of the double-gear roll crusher To desing the basic foundation drawings accordintg to the one attached to the specification of our company. The machine is installed on the specially designed base. You can install the wood tie on the underframe and make them fit to each other and leave space for discharging. The machine is offered with complete assembly, you should check it before installation, in case there is damage ,slid part and rust during transportation or storage for long time. After making sure the level,you can install the rotation divice and adjust the belt to the appropriate position, the pressure spring should be adjusted to the appropriate place. To check the fixed parts strictly in case they loose.

六、双齿辊破碎机的试运转:机器安装完毕后,正式投入生产前,必须进行试运转。

1、空运转试验:

双齿辊破碎机在使用现场,须进行不少2 小时连续空转试验、运转时轴承温升不得超过30摄氏度,最高温升不得大于40摄氏度 ,齿轮、长齿轮、三角皮带轮和辊等部分转动应平稳,没有不正常的噪 声,两辊间不可碰撞。

2、负荷试验:

在空运转试验达到良好的基础上,方能进行负荷运转试验,负荷试验时间不得少于连续运转8小时。测定其实际出料粒度及产量是否符合要求,并保证轴承温长不得超过35摄氏度,破碎机工作平稳, 不应有较剧烈的振动,各紧固件应牢靠。各润滑点必须充满润滑油脂。密封应良好,无渗漏现象。运转时如发现产量或粒度不符合要求时,可利用活动装置后端调整螺栓来调整 , 如发现运转时电流波 动不稳定,则应检查一下进料粒度是否符合要求,负荷试验正常后即可投入生产使用。

Run test : run test must do before put into production

1.free running test:

the running test should be made for at least 2 hours, the temperature of he shaft should be lower than 30℃,the max temperature should not be higher than 40℃,the gear roll, long gear roll , the three angle belt and the roll should run stable without abnormal noise ,and the rolling should not collid with each other.

2.load test

on the baisis of the good result of the free running test, the load test can be exprimented and continuous operation should be at least 8 hours. To check if the actual discharging grain size and output meet the requirement,and assrue the temparature of shaft bearing should not exceed 35℃, and the crusher working conditions are stable and don’t vibrate severely, and all fixed parts very reliable.The grease part must be lubricated suffiently, seals should be good, no leakage.if the output or grain size does not meet the requirements, screw fixed on the back of movable device need to be adjusted. If the current is not constant, you should check if the feeding grain size meet the requirements. The crusher can be put into use if the load test is nomal.

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